




In an era where product integrity is non-negotiable, custom Mylar bags (BOPET/VMPET) have become the industry standard for high-performance packaging. At Premium Packaging America, we manufacture professional-grade, smell-proof, and moisture-resistant pouches designed to extend shelf life while amplifying your brand’s shelf presence. From FDA-compliant food storage to child-resistant cannabis packaging, our Mylar solutions offer the ultimate barrier against oxygen, UV light, and humidity.
High-Performance Features for Competitive Brands
Our custom-printed Mylar pouches are engineered for durability and functionality:
Superior Barrier Protection
Advanced lamination layers block external contaminants, preserving the potency, aroma, and freshness of your contents.
Versatile Structural Designs
Choose from Stand-Up Pouches with gusset bottoms for retail displays, or sleek Flat Mylar Bags for samples and single-use items.
Compliance & Safety
We specialize in Child-Resistant (CR) closures and smell-proof technology, essential for CBD, cannabis, and medicinal industries.
Sustainable Innovation
We offer recyclable and biodegradable laminated options to help eco-conscious brands reduce their environmental footprint without sacrificing barrier quality.
Elevate your retail appeal with our full-spectrum design capabilities:
Advanced Finishes: Options include Soft-Touch Matte, High-Gloss, Holographic, and Metallic Foiling.
Functional Add-ons: Integrated tear notches, heavy-duty resalable zippers, hang holes, and transparent windows for product visibility.
Precision Printing: High-fidelity CMYK and Pantone (PMS) matching to ensure your brand colors are consistent across every batch.
Mylar (metallized polyester) provides a significantly lower Oxygen Transmission Rate (OTR) compared to standard plastic. This creates an airtight seal that protects sensitive products from oxidation, moisture, and light degradation, effectively doubling or tripling shelf life.
Yes. At Premium Packaging America, we support businesses of all sizes by offering No MOQ options. This allows you to order small batches for seasonal promos or prototype new designs without the risk of excess inventory.
Absolutely. All our Mylar packaging is manufactured using FDA-approved, food-grade materials. They are BPA-free and safe for direct contact with snacks, coffee, supplements, and perishables.
Our streamlined manufacturing allows for a rapid 8–10 business day turnaround after design approval. We also provide Free Custom Design Support and Free Shipping across the USA to ensure your product launch stays on schedule.
| Box Style | Custom Mylar Bags |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |